全國中小學科展

Design and Simulation of a Honeycomb Sandwich Panel as a Heat-resistant and Durable Construction Material

科展類別

臺灣國際科展作品

屆次

2025年

科別

工程學

得獎情形

四等獎

學校名稱

Philippine Science High School - Main Campus

指導老師

Ayn Hazel G. Manuel

作者

Syrila Erin T. Catral;Katrina Ciel T. Viernesto;Jairo Gabriel T. Aban

關鍵字

Autodesk Fusion 360, finite element analysis, fire-resistant construction materials, honeycomb sandwich panels

摘要或動機

One of the main factors that contribute to fire incidents and the excessive heat people feel during a heat wave is the building materials used, and one such material that possesses durable and heat-resistant properties is sandwich panels. A possible structure that can be used to model sandwich panels is honeycomb structures; however, further research has yet to be conducted on its applications as a heat-resistant urban construction material. This study aims to design a three-dimensional model of a honeycomb sandwich panel and simulate its performance under different thermal and structural stressors. A 3D model of the honeycomb sandwich panel was generated using Autodesk Fusion 360. Then, multiple versions of the panel were generated with varying heat-resistant core materials—namely, aluminum, nickel, nickel-copper alloy 400, and copper—along with polystyrene as the core material for the control model. The following properties of every panel were assessed using finite element analysis (FEA): static deformation, stress distribution, strain distribution, total heat flux, and thermal gradient. Results showed that when subjected to varying structural loads (2 kN, 5 kN, 7 kN), the nickel-core panel demonstrated the best results in terms of static deformation and strain distribution due to its relatively lower deformation and elongation values, respectively. Meanwhile, under the same structural loads, the aluminum-core panel performed better than other core materials in terms of stress distribution due to it having the relatively highest difference between its simulated von Mises stress and its yield strength. The honeycomb sandwich panels have also shown to possess heat-resistivity when subjected to a thermal load of 90°C, with polystyrene being the most promising material overall in terms of heat-resistance due to its relatively lower heat flux and thermal gradient. The results from this study would contribute to future research on honeycomb sandwich panels and may be used in real-life applications.

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